Abbott Nutrition, maker of Similac is still months away from producing at Sturgis facility – The Washington Post

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Three and a quarter months after it was reported that U.S. Food and Drug Administration started an inspection and shutting down at Abbott Nutrition’s Sturgis, Mich., facility, the machinery remains silent. There is there is no infant formula being rolled off the manufacturing line.

The north-facing portion of this city with a population of 10,000 located between the airport and a neighborhood of single-story houses, Abbott is among the most prominent employers in the area. Locals say they were shocked by the allegations of unsanitary conditions , which caused the closure, which drastically decreased the supply of formula across the nation and forced parents to scramble to feed their infants.

“In earlier times, employees would discuss how, as they’d need to get up. If you touch something you’d be required to get ready again. This was a real shocker for me to be in a loop when I learned about it.” stated Cindy Conrod, standing behind the counter in her shop in downtown Sturgis appliance store.

Experts believe the crisis in formula indicates problems that extend beyond the confines in the facility owned by Abbott which is the manufacturer of Similac and the biggest producer of formula milk in the United States. For years, they’ve been warning that the consolidation of the industry has put the production of formulawhich is a highly controlled formula that’s notoriously challenging to make and in the hands of a few manufacturers who are vulnerable to this kind of disruption.


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Four major corporations control 90% of infant formula supplies within the United States: Abbott, Mead Johnson, Gerber and Perrigo Nutritionals. Perrigo makes baby formulas sold in store at themajor retailers, including Walmart, Sam’s Club, Target, Kroger, CVS and Walgreens. Three of them -three of them – Abbott, Mead Johnson and Gerber are the holders of contracts for an assistance program in the food industry for mothers and their young children referred to as”the Special Supplemental Nutrition Programme that is for Women, Infants and Children (WIC). Beneficiaries who are beneficiaries ofare allowed to only use products produced by the company that has a contract by their states. About half the infant formula bought is made by WIC beneficiaries.

“How did these companies establish a monopoly? Furthermore, What is the secret to their success?each of their operations are also extremely centralized, so that if one of their facilities goes down for even a few weeks, it can trigger an impact that ripples throughout the entire sector,” said Brian Dittmeier who is the executive director for public policy for the National WIC Association, a non-profit advocacy group that represents both the agencies that provide services and the recipients.

That’s exactly what happened.

In February in February, the FDA issued an order to Abbott to close its manufacturing facility located in Sturgis where it makes Similac, EleCare and several other popular powdered formulas. Cronobacter bacteria was found in infants who ate the formulas made at the Sturgis facility. Two infants were sickened and two passed away. The incident prompted the voluntary recall of Abbott HTML0as being an FDA inspection, which found that the facility did not have adequate hygiene standards.

Abbott claims Abbott saysthat after a lengthy investigation that the FDA hasn’t been capable of proving conclusive evidence that its formulas are responsible for infants’ illnesses or deaths. Abbott officials have said that they started making improvements and corrective actions prior to receiving the FDA’s notification of the need for changes the 8th of April. They’ve put in nonporous, easily cleaned and sanitary floors. They also added 3D-augmented reality technology that provides better clearerimages of the product when it is moved throughout the facility, and increased the number of samples that are finished and testing.


The shortage of baby formula is the latest setback to parents

In a press release this week, Abbott announced it could resume production within two weeks when the FDA accepts the FDA’s approval. If the plant reopens, Abbott says it HTML1will take between six and eight weeks to ensure the item will be accessible on shelves.

The FDA has stated that it is looking into the facility. One of the issues it identified were leaks in the water supply and an accumulation of standing water across the flooring workers who were not wearing the proper safety equipment and numerous samples taken in the facility were positive for cronobacter bacteria, as per the FDA report. Abbott Nutrition did not respond to calls or an email asking for a response.

“The plant is still closed while the company seeks to correct observations related to the procedures practices, procedures and conditions the FDA observed when it inspected the facility. This caused concern that the infant powder formulas made in this facility prior to FDA’s inspection may be at possibility of contamination,” an FDA spokeswoman told.

While the FDA has stated that it will work in partnership with Abbott and other companies to introduce safer products onto market in U.S. market, it is not known what time the center will permitted to be reopened. Meanwhile, parents of children who depend on formula. In April, the grocery store shelves fell 43 percent below the full inventory. The retailers are restricting popular brands.


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The news came out on Friday. FDA Director Robert M. Califf declared that the FDA will allow foreign suppliers and manufacturers to bring their products to the United States — the strict labeling requirements of the FDA earlier made it difficult for these companies to ship their infant formula to the United States — HTML0as in addition to some other flexibility for domestic manufacturers and suppliers. House Speaker Nancy Pelosi (D-Calif.) said that in the coming week, the House will adopt an emergency measure to permit WIC recipients to purchase any formula they want.

“We are aware that many of our customers are unable to get infant formula and other vital medical food items they are used to eating and are frustrated at the inability of accessing them. We will do all we can to ensure there’s a sufficient products available when and where they require the product,” Califf said Wednesday in an announcement.

Experts believe it shouldn’t be typical to see authorities at the FDA to take longer than three months to conclude an investigation of this magnitude. Sarah Sorscher is the director of regulatory affairs deputy at the Center for Science in the Public Interest she said one issue lies in the fact that FDA isn’t in a position to determine the primary reason for the contamination.

“They were unable to determine the source or how the formula got infected, and they’re trying to figure out the corrective measures to to prevent another contamination,” she said. “There are only a handful of companies that are able to make these products and manufacture them in a safe manner. If you’re looking for a common formula, you’ll have to go on a search and you might have to visit several shops, but those who are in the most difficult situations are those who require specific formulas to treat rare metabolic issues. Parents are becoming desperate.”

Most formulas are composed of the mix of concentrated protein from rice starch, cow’s milk as well as corn syrup and other oils. They are available ready-to-drink or in powdered forms that have to be reconstituted using water. Since the amount of fat, protein, calcium and a range of vitamins are so strictly monitored — and many babies receive 100% of their nutritional needs through formula in the beginning of the first six months of life only a small percentage of manufacturers are able to manufacture it in a reliable manner.

There are risks of contamination with the use of powdered formulas, however. Parents can introduce contaminants through the use of a dirty spoon or bottle that has not been properly cleaned or even from water sources. When testing the sick babies’ homes, the Centers for Disease Control and Prevention discovered cronobacter bacteria on a bottle of distillate water that was used in mixing formula.

Certain members of Congress are frustrated with the problems they face with Abbott as well as the FDA. House Appropriations Committee Chair Rosa L. DeLauro (D-Conn.) has stated that she was provided with the 34-page report of an former Abbott employee who filed numerous complaints about the conditions in the plant to the FDA in the month of October 2021. However, the FDA did not conduct an interview with the whistleblower until in December theDeLauro said during the USDA meeting in April. The FDA began an inspection of this plant in January. 31 The recall, however, was announced on February. 17 according to FDA documents.

“Why didn’t the FDA not act? What took them 4 months to get this particular formula from the shelves?” DeLauro said at a USDA hearing in April.

Peter Pitts, former FDA associate commissioner, has said that the current situation demonstrates “a grave issue across the FDA portfolio, in which there are only a few producers. Making baby formula is a complex costly process, and consolidation will happen. The problem could be if one the facilities ceases to function.”

He mentioned other industries that have been consolidated like the production of insulin for diabetics, in which there are just three major producers. He said that more competition will create more security in the system.

However, he added, “the FDA did the exactly right thing. The FDA did not discover any bacteria that harmed the children who were in Abbott’s product line. However, Abbott admitted to violating safety procedures. The responsibility lies entirely with Abbott for allowing the lax safety protocols.”

Dittmeier of The National WIC Association, said that the shortage of Abbott products is not being compensated through other companies.

“They’ve said they’ll ramp up production for a few weeks, but this isn’t translating into increased inventory in the shelves,” he said, saying that formula isn’t equally distributed across the nation and that the supermarkets in rural areas across the country have had more empty shelves of baby formula than those in urban areas.

Perrigo has operated its formula plant at full capacity, all day, seven every day, according to Bradley Joseph, vice president of corporate communications. He noted that in the three months that ended the 31st of March, Perrigo delivered an increase of 37 percent in formula than it did during the same time last year. Gerber has its formula factories to capacity to speed up the availability of products to online retailers and retailers and also to hospitals for the most vulnerable, according to Gerber spokesperson Dana Stambaugh. Mead Johnson didn’t respond to inquiries for comments on Friday.

Abbott stated that it has a priority for the production of infant formula at its manufacturing facility situated in Columbus, Ohio, converting other manufacturing lines for liquids to produce the liquid Similac.


The problem with baby formula is a shambles. A rational country would address the problem.

The millions of American families who are scrambling to find baby food the prospect of another 10 weeks is unsustainable in the event that the FDA gives its approval quickly the facility to reopen manufacturing.

The situation is especially dire especially for 1.2 million children who get benefit from formula through WIC. In many areas of the United States, shelves are empty of the items they are permitted to purchase and there are few alternatives.

In mid-February, when Abbott announced a national recall of baby formula and closed its Sturgis plant, it was disproportionately affected the most vulnerable American families.

In states where Abbott had major WIC contracts Abbott was able to honor the rebates for products from competitors, which means that families could use different products in the store for their accepted WIC benefits, and that Abbott will reimburse to the states like it was its own item. The company has extended the agreement until June 30th however, if Abbott’s products aren’t available on shelves at that time, Dittmeier said, it is unclear what happens.

“WIC is limited to the amount they are able to cover,” the official said.


Graphics created by Hannah Dormido. Easter Report in Sturgis, Mich.